Sonic XL 4K PLUS LCD 3D Printer
Enhance Your Production of Digital Models & Dental Prostheses
Phrozen has been elevating the LCD 3D printing technology to a whole new level and is now applying it in the dental field.
With a larger printing volume and impeccable precision, Sonic XL 4K PLUS ensures excellent printing quality each time.
On top of that, Sonic XL 4K PLUS features more robust operation to withstand the demands of large batch high-precision dental 3D printing.

Add-On Heater for Stable Printing Environment
Equipped with a constant heater to maintain printing temperature at the optimal 30°C to ensure stable model formations. A heating system upgrade aims for better heat distribution, mitigating any overheating damage and boosting print success rates.

Boost Efficiency With a Larger Building Plate
With a 9.3" LCD panel, Sonic XL 4K PLUS provides a larger building plate to increase printing capacity and efficiency.
Clinical Evidence

Treating Severe Scissor Bite with a Digital Orthodontic Workflow with XL 4K Plus
A clinical case demonstrating how a digital orthodontic workflow—combining guided miniscrew placement, clear aligners, and dental 3D printing—can be used to treat severe scissor bite.
Proven in Practice
It’s a workhorse for models.
Very stable print quality and one of the best dental slicers in this price range.
I’ve used the XL series for several years and it has worked great for dental models.
DS Slicer that comes with Phrozen Dental printers is actually really good.
9.3” 4K Mono-LCD
9.3” 4K Mono-LCD
405nm ParaLED® 3.0 Module
405nm ParaLED® 3.0 Module
Dual Linear Rails (Ball Screw)
Dual Linear Rails (Ball Screw)
52µm
52µm
Up to 90mm/hr
Up to 90mm/hr
19.66 x 12.03 x 20 cm
19.66 x 12.03 x 20 cm
New Mainboard System
Improved Heating System
Front USB Port
WiFi Antenna 2.4GHz
FAQ
1. What applications can the Phrozen Sonic XL 4K Plus be used for?
The Phrozen Sonic XL 4K Plus is designed for a wide range of dental applications, including dental models, surgical guides, orthodontic models, dentures, and thermoforming models for aligners and bleaching trays.
It is particularly well-suited for high-volume model production in dental labs and clinics.
2. Is the Sonic XL 4K Plus accurate enough for dental applications?
Yes. The Sonic XL 4K Plus offers high XY resolution and proven dimensional accuracy, making it suitable for producing precise dental models and surgical guides.
It has also been referenced in academic and clinical studies, supporting its reliability in real-world dental workflows.
3. Can I print surgical guides with the Sonic XL 4K Plus?
Yes, the Sonic XL 4K Plus can be used to print surgical guides when paired with validated biocompatible resins.
Proper calibration and post-processing are essential to ensure clinical accuracy and safety.
4. What materials are compatible with the Sonic XL 4K Plus?
The Sonic XL 4K Plus is an open system dental 3D printer, allowing users to work with a wide range of third-party dental resins.
Users can also create custom resin profiles in Phrozen DS Slicer for optimized printing performance.
5. Is the Sonic XL 4K Plus suitable for chairside use?
The Sonic XL 4K Plus is primarily designed for dental labs or high-volume production environments due to its large build volume.
For chairside workflows, a more compact system such as the Phrozen Sonic CS+ may be more suitable.
6. How many dental models can be printed in one batch?
Thanks to its large build plate, the Sonic XL 4K Plus can print multiple dental models in a single batch, making it ideal for labs that require efficient, high-throughput production.
7. What software is used with the Sonic XL 4K Plus?
The Sonic XL 4K Plus uses Phrozen DS Slicer, which allows users to prepare files, adjust printing parameters, and create custom resin profiles.
It supports standard dental CAD workflows from software such as 3Shape and exocad.
8. What post-processing is required after printing?
After printing, dental parts typically require washing and post-curing to achieve optimal mechanical properties and biocompatibility.
Phrozen recommends using Wash+ and Cure+ systems for consistent and validated results.
9. Is the Sonic XL 4K Plus a good choice for beginners in digital dentistry?
Yes. The Sonic XL 4K Plus is widely used as an entry point into digital dentistry, especially for dental labs transitioning from traditional workflows to digital production.
10. Why choose the Sonic XL 4K Plus over other dental 3D printers?
The Sonic XL 4K Plus offers a combination of reliability, scalability, and open material flexibility.
It is a proven platform trusted by dental professionals worldwide, making it a cost-effective solution for consistent dental production.
11. What is the difference between the Sonic XL 4K Plus and other dental 3D printers?
The Phrozen Sonic XL 4K Plus is a well-established dental 3D printer platform that has been trusted by dental labs for years.
Unlike many newer systems, it has a proven track record in real-world production environments, supported by multiple clinical applications and published studies.
Its stability, consistency, and scalability make it a reliable choice for dental professionals seeking predictable, high-volume workflows.
12. Can the Sonic XL 4K Plus be used for aligner workflows?
Yes, the Sonic XL 4K Plus can be used in aligner workflows, particularly for producing dental models used in thermoforming clear aligners.
Its large build volume enables efficient batch production, making it suitable for labs handling multiple aligner cases.
For a real clinical example, please refer to this case study: https://dental.phrozen3d.com/blogs/clinical-evidence/clinical-case-xl4kplus-1














